Thursday, February 6, 2025

Custom Sheet Metal Fabrication Services at RAYMING Technology

 

Company Overview

About RAYMING Technology

RAYMING Technology has established itself as a leading provider of custom sheet metal fabrication services, serving diverse industries with precision manufacturing solutions.

Core Competencies

Competency AreaCapabilitiesIndustry Focus
Precision Fabrication±0.1mm toleranceAerospace, Medical
Rapid Prototyping24-72 hour turnaroundProduct Development
Volume ProductionUp to 100,000 unitsIndustrial, Commercial
Custom SolutionsUnique specificationsAll Industries

Services and Capabilities

Primary Service Offerings

Service TypeDescriptionLead Time
Design SupportCAD assistance, DFM1-3 days
PrototypingQuick-turn samples3-5 days
ProductionFull-scale manufacturing7-21 days
AssemblyComponent integration5-15 days

Manufacturing Capabilities

Equipment Specifications

Machine TypeWorking AreaThickness RangePrecision
Laser Cutter2000x4000mm0.5-25mm±0.1mm
Press Brake3000mm0.5-12mm±0.2mm
Punch Press1500x3000mm0.5-6mm±0.05mm
Welding SystemsCustom0.5-50mm±0.5mm

Materials and Specifications



Available Materials

Material TypeThickness RangeCommon Applications
Mild Steel0.5-25mmGeneral fabrication
Stainless Steel0.5-12mmFood, Medical
Aluminum0.5-15mmLightweight components
Copper0.5-6mmElectrical applications
Brass0.5-8mmDecorative elements

Material Properties

PropertyDescriptionImpact on Fabrication
Tensile StrengthMaterial durabilityTool selection
MalleabilityForming capabilityProcess planning
Corrosion ResistanceEnvironmental protectionFinish selection
Thermal PropertiesHeat responseWelding parameters

Manufacturing Processes

Cutting Services

Laser Cutting Specifications

ParameterCapabilityApplications
Precision±0.1mmIntricate parts
SpeedUp to 20m/minProduction runs
Maximum Size2000x4000mmLarge panels
Minimum Size5x5mmSmall components

Forming Operations

ProcessCapabilitiesTolerances
BendingUp to 400 ton±0.2°
RollingUp to 3000mm±0.5mm
StampingUp to 200 ton±0.1mm
Deep DrawingUp to 300mm±0.3mm

Welding Services

MethodMaterialsThickness Range
MIGSteel, Aluminum1-25mm
TIGAll metals0.5-12mm
SpotSheet metal0.5-3mm
SeamSheet metal0.5-6mm

Quality Control Systems

Inspection Methods

MethodEquipmentAccuracy
CMM3D measurement±0.01mm
VisualHigh-res cameras100% inspection
DimensionalDigital calipers±0.02mm
MaterialXRF analyzer99.9%

Quality Standards

StandardScopeIndustry
ISO 9001:2015Quality managementAll
AS9100AerospaceAviation
ISO 13485Medical devicesHealthcare
ISO 14001EnvironmentalAll

Project Management

Process Flow

StageDurationDeliverables
Quote1-2 daysCost estimate
Design Review2-3 daysDFM report
Prototyping3-5 daysSample parts
Production7-21 daysFinished products

Documentation

Document TypePurposeUpdate Frequency
Work OrdersProduction controlPer job
Quality ReportsCompliancePer batch
Material CertsTraceabilityPer material lot
Inspection ReportsVerificationPer batch

Industry Applications

Sector-Specific Solutions

IndustryApplicationsRequirements
AerospacePanels, bracketsHigh precision
MedicalEquipment housingsCleanliness
IndustrialMachine guardsDurability
ElectronicsEnclosuresEMI shielding

Equipment and Technology



Manufacturing Equipment

CategoryCapabilitiesMaintenance Schedule
CuttingMultiple processesMonthly
FormingPrecision bendingWeekly
WeldingVarious methodsDaily
FinishingMultiple optionsWeekly

Software Systems

System TypeFunctionIntegration Level
CAD/CAMDesign/ProgrammingFull
ERPResource planningPartial
QMSQuality managementFull
MESProduction trackingFull

Design Considerations

Design Guidelines

AspectRecommendationImpact
Bend Radius1-1.5x thicknessFormability
Hole SizeMin 1.5x thicknessStrength
Edge DistanceMin 2x thicknessIntegrity
Corner ReliefMin 1.5x thicknessStress relief

Cost Optimization

FactorStrategySavings Potential
Material UsageNesting optimization10-20%
Process SelectionAppropriate methods15-25%
Batch SizeVolume planning20-30%
Design SimplificationDFM implementation25-35%

Finishing Options

Surface Treatments

TreatmentProtection LevelApplications
Powder CoatingHighOutdoor use
PlatingVery HighCorrosive environments
AnodizingMediumDecorative
PaintingMediumIndoor use

Frequently Asked Questions

Q1: What are your typical lead times for custom sheet metal fabrication?

A1: Our lead times vary based on project complexity and volume:

  • Prototypes: 3-5 business days
  • Small production runs: 7-10 business days
  • Large production runs: 15-21 business days Custom requirements or special materials may affect these timeframes.

Q2: What materials can you work with?

A2: We work with a wide range of materials including:

  • Mild steel (0.5-25mm)
  • Stainless steel (0.5-12mm)
  • Aluminum (0.5-15mm)
  • Copper and brass (0.5-8mm) Each material has specific capabilities and limitations that our team can discuss during project planning.

Q3: What quality standards do you maintain?

A3: We maintain several quality certifications:

  • ISO 9001:2015 certification
  • AS9100 for aerospace applications
  • ISO 13485 for medical devices
  • Regular quality audits and inspections All projects undergo rigorous quality control processes.

Q4: Can you handle both prototypes and production runs?

A4: Yes, we offer flexible manufacturing solutions:

  • Prototype quantities: 1-10 pieces
  • Small production: 10-100 pieces
  • Medium production: 100-1000 pieces
  • Large production: 1000+ pieces We maintain consistent quality across all volumes.

Q5: What design assistance do you offer?

A5: Our design support services include:

  • CAD file review and optimization
  • Design for Manufacturing (DFM) analysis
  • Material selection assistance
  • Cost optimization recommendations Our engineering team can help optimize designs for manufacturability and cost-effectiveness.

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